Sensors & outputs AFR

sensor AFR Draft

DStage AFR

Wideband controller · sensor · AFR

The DStage controller runs the Bosch LSU heater and pump cell, then offers a 0–5 V wideband voltage and a simulated narrowband. Race Core reads the analog voltage on Analog Volt 5. The six LSU wires stop at the controller.

DStage AFR controller

Typical parts: DStage AFR controller as sold for Bosch LSU; probe Bosch LSU 4.9 (0 258 017 025 family)

Warning — Controller pin numbers are not published here. Use the labels on the harness you received. This page only fixes the Race Core end. A guessed cavity on the controller can put 12 V on the analog output.

Device pinout

The controller is a box with a harness, not a sensor you look into. Match the printed labels. The LSU connector itself is on the wideband page.

DStage AFR landing

  • Connector: harness labels on the controller. LSU connector is on the probe.
  • Layout: label on the wire, not a guessed cavity number
Device pinFunctionTypeRace CoreTunerStudio
12 VController supply12 VFused main-relay output—
PGNDPower groundGroundPower GNDPower GND
AFRAnalog wideband 0–5 VSignalC15Analog Volt 5
AGNDAnalog groundGroundC1–C8 / C29 / C31Sensor GND
LSUProbe, six wiresSignalController only—
NBSimulated narrowbandSignalDo not use as the AFR input—

Wiring notes

  • Set the same 0–5 V scale in TunerStudio that the controller actually outputs. If the ends are undocumented on your unit, log the voltage in free air and at a known idle AFR, then enter those two points. Do not assume another brand’s 10–20 AFR scale.
  • Heater current is several amps cold. Fuse the controller 12 V at 5–10 A on the main-relay output. Do not feed it from 12 V Sens.
  • CAN is not the default path for this controller. If a later harness brings CAN H/L, those land on B17 / B16 (CAN 1) at 1 Mbit/s, and the analog wire can come off C15. Until that harness is in your hand, use the analog landing.
  • Simulated narrowband is for an OEM ECU that still expects a swinging 0–1 V sensor. Race Core closed loop wants the wideband voltage (or CAN), not the NB pin.
  • LSU wire colours and cavity numbers are on the wideband page. Green is the trim resistor. Black is Nernst.

Failure modes

  • Analog Volt 5 stuck at 0 V or 5 V while the controller display looks alive: analog ground missing, or the AFR wire is on the NB pin.
  • Controller LED never leaves the heat cycle: LSU connector not seated, or heater + (grey) not on fused 12 V.
  • AFR swings lean the moment the cooling fan starts: controller ground is sharing a fan or starter path.
  • Free-air reads as a rich number: the TunerStudio scale does not match the controller.

See also